Product Name: Forklift Radiator
Product Model: G49U2-10201 for 6BG1 Engine
Detailed Photos
Product Parameters
| Item |
Description |
| Product Name |
Forklift Radiator |
| P/N |
G49U2-10201 |
| Applied Model |
6BG1 Engine, HELI CPCD100 Reach Truck |
| Net Weight (kg) |
22.98 |
| Gross Weight (kg) |
25.89 |
| Qty per Carton |
1 |
| Carton Size (cm) |
86*66*32 |
Product Description
10 Important Tips for Daily Maintenance of Forklift Radiators:
1. Prevent Corrosion: The forklift radiator must be kept away from acids, alkalis, or other corrosive substances. These corrosive substances can damage the metal surface of the radiator, leading to leaks and reduced cooling efficiency. Therefore, in the daily working environment, handle these chemicals carefully to ensure they do not come into accidental contact with the radiator.
2 .Use Soft Water: It is recommended to use soft water in the forklift radiator because hard water contains minerals that can form scale inside the radiator, causing blockages and affecting cooling efficiency. If only hard water is available, it must be softened to remove minerals, ensuring smooth water flow within the radiator.
3. Choose the Right Antifreeze: When using antifreeze, to prevent corrosion of the forklift radiator, it is crucial to use long-lasting, anti-rust antifreeze produced by reputable manufacturers and meeting national standards. This antifreeze can effectively prevent internal corrosion of the cooling system while maintaining fluidity at low temperatures to prevent the radiator from freezing.
4 . Installation Precautions: During the installation of the forklift radiator, care must be taken to avoid damaging the cooling fins or the radiator body. Damaged cooling fins reduce cooling efficiency, and damage to the radiator body can cause leaks. Therefore, appropriate tools and protective measures should be used during installation and handling.
5. Proper Water Filling Method: When completely draining and refilling the radiator, first open the engine block drain valve until water flows out, then close it. This step helps to avoid air entering the system, which could cause bubbles and affect cooling efficiency. Ensuring the cooling system is full of water helps maintain stable forklift operation.
6 . Check and Add Water: In daily use, it is essential to check the water level regularly. If the water level is low, add water after stopping the engine and allowing it to cool down. When adding water, slowly open the radiator cap, and the operator should stay away from the filling opening to prevent burns from high-pressure steam.
7. Winter Freeze Prevention: In winter, to prevent the water in the radiator from freezing and causing the core to crack, if the forklift will not be used for an extended period or will be used intermittently, open the radiator cap and drain valve to release all water. This step can prevent equipment damage caused by freezing, ensuring normal operation in low temperatures.
8. Storage Environment Requirements: Spare forklift radiators should be stored in a well-ventilated, dry environment. Moisture and poor storage conditions can cause the radiator to rust and corrode, affecting its performance and lifespan. Therefore, choosing a dry, well-ventilated place for storage is crucial.
9 . Regular Cleaning: Depending on actual use, users should thoroughly clean the forklift radiator every 1 to 3 months. During cleaning, use clean water to flush from the opposite direction of airflow to remove dirt and deposits inside the radiator. Regular cleaning can prevent the radiator core from becoming blocked, maintain good cooling performance, and extend the radiator's lifespan.
10 . Water Level Gauge Maintenance: The water level gauge should be cleaned every 3 months, or according to actual usage conditions. After disassembling the parts, clean them with warm water and a non-corrosive detergent to ensure the accuracy and reliability of the water level gauge. Regular maintenance of the water level gauge helps to detect issues in the cooling system promptly, avoiding failures caused by abnormal water levels.
By following these detailed maintenance tips, you can ensure the high efficiency and longevity of the forklift radiator and cooling system, while also improving the overall efficiency and safety of forklift operations.
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